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The procedure for making clothes is extensive. In the textile industry, every operation is carried out by a different department. The manufacture of clothing cannot be briefly explained. The production of clothes involves a series of steps, including designing, clothing sampling, laying, marking, cutting, stitching, checking, finishing, pressing, and packing. Through this procedure, raw materials become finished goods. We’ll go through every stage of making a garment, section by section.
The process of making clothing includes product design, fabric manufacturing process selection and inspection, patternmaking,pattern grading, marking, spreading, cutting, bundling, sewing, pressing or folding, finishing and detail work, dyeing, and washing, quality control, etc.
Creating new clothing by upgrading or modifying new designs to fulfill new functions is known as clothing design. The clothing design task consists of selecting the style, color, and materials to meet specified functional requirements for the clothing.
A design is submitted by the buyer and turns it into an actual garment. Here are several standards to create a preliminary sample. They keep the order to develop it.
When production accessories are delivered to the apparel manufacturing process, the clothing creates a sample for a customer. that is referred to as a pre-production sample.
The buyer is given the assurance that the bulk is being manufactured according to the garment spec sheet.
Sending inspection for shipment with samples. who delivers the goods to the customer. Because the shipping inspector provides a letter to the buyer as the basis for the sample, the sample is crucial.
There are numerous methods for creating samples. But most widely use this kind of method when manufacturing clothes. Here are steps for creating samples in the clothing manufacturing production process sector.
A single piece of fabric is a sheet. We must cut when we require clothing. The sample, marker, and fabric spreading process ends with cutting. because the stitching will come next. When sewing begins, other processes also begin.
Although there are numerous cutting methods, mostly the process is done by hand. The cutting master used a hand-cutting machine to cut the fabric. The place where the fabric is cut has a large, long table.
Maker paper was maintained on the fabric’s surface, and cutting musters were used to cut the fabric along the line.
Drawing or art on flat paper or flat fabric is a pattern-making technique. In essence, flat paper is used in the pattern-making process in the apparel industry. mainly because pattern paper may be readily removed from the pattern. Therefore, paper is used in the pattern-making process in the clothing industry. Paper is also used to create patterns. The name of the paper is “pattern paper.”
Because creating the pattern is the first step in creating a garment, it is crucial. If the pattern is precise, the clothing should be as well. Buyers provide a size chart for the garments, which follows the size and creates a pattern with room for error. Every garment’s main problem is the clothing pattern design.
In the marker procedure, each pattern is preserved on a length of fabric. Additionally, this manufacturing procedure reduced fabric waste before cutting. The effectiveness of the fabric is increased by markers.
A man completed the maker manually in this method. They don’t use any software on computers. In essence, the person performing this operation will be exceedingly knowledgeable and skilled. The process of producing clothes is done by hand.
This was entirely completed on a computer utilizing CAD (Computer Aided Design) software or other programs.
During this procedure, the fabric is spread out on a large table for cutting. Fabric spreading is crucial since improper fabric laying will result in an incorrectly cut product. Therefore, challenges in creating clothing arise when the fabric is put into manufacturing. As a result, the clothing manufacturing industry requires proper fabric spreading.
One type of clip (the cloth-attaching clip) was used to secure the fabric when it was laid properly. The cloth surface is also maintained using marker paper. The fabric is then clipped on after that.
A garment’s finished result depends heavily on sewing. We cannot market our products internationally without high-quality sewing. Two pieces of fabric are joined by the act of sewing. Sewing is influenced by a variety of things. (For instance: thread count, worker capacity, machine type, needle size, and production line.) So the sewing section is an essential component of the clothing production sector and not just a way to attach fabrics.
Every piece of clothing is checked for quality first because if it isn’t, they won’t be able to get good consignment in the future. Ten workers should serve as finishing quality inspector assistants, a few workers should serve as sewing quality inspector assistants, and a few workers should serve as finishing quality inspector assistants. There is also an examination room for these outfits. For each customer, they offer a quality manager and numerous cutting-edge machines.
Here are some factors of production for clothes
The finishing department is the one that comes last and is equally vital to the way the clothes turn out in the end. The following steps are primarily included in this department.
The production of apparel is now complete, with personnel packaging, labeling, and sizing items according to customer requirements. All of the clothing is wrapped in plastic for protection before being placed in cardboard boxes and sent to the client center.
Complete clothing is inspected to ensure the quality of the finished products. Following this process, internal quality checks are carried out to ensure that the boxes contain no unfinished clothing.
Finally, the clothing is prepared for shipping and is ready for the ultimate consumers.
A staple (a mass of haphazardly arranged fibers) can be spun into an extremely lengthy piece (yarn). The many diverse spinning procedures vary depending on the characteristics of the fibers and the intended yarns. The objective is to create a better yarn that is robust, hairless, smooth, and has a low hair content.
The technique of dyeing involves using colorants to turn greige (natural) yarn into colored yarn. The stability and penetration of the dye must both be taken into account to achieve optimal dyeing uniformity. It is crucial that the fabric keeps its natural color after numerous items of washing.
The weaving process enables the yarn to intersect with one another to create fabrics after spinning and dyeing. Fabric is produced when the weft yarn crosses the warp yarn; it is a synthesis of the superiority of the raw material, the inventiveness of the design, the structure, and the expertise of the weaver.
The group of processes known as “textile finishing” or “ennobling” are applied to the fabric to enhance its ability to be dyed, printed, hydrophilic, have color, have a certain handle, and have a certain final appearance.
Marking and cutting process are two of the most important steps in garment production.
Marking is the process of creating lines or markings on fabric to indicate where to cut the fabric. Cutting is cutting the fabric along those lines or markings. There are a few different ways to mark fabric for cutting.
People mostly use chalk or a similar marking tool to create temporary lines or marks on the fabric.
This is typically done on larger pieces of fabric, such as bolts of cloth. Another way to mark fabric is to use a permanent marker. This is often used for smaller pieces of fabric, such as swatches.
Permanent markers can be helpful because they will not rub off or fade over time like chalk can.
Once the fabric is marked, it is time to cut it. This can be done with a rotary cutter, scissors, or a knife. It is important to use sharp tools when cutting fabric to avoid fraying or tearing the material.
Marking and fabric cuttings are two essential steps in garment production.
By marking and cutting the fabric properly, ensuring that your garments are well-made and look professional.
The next step is sewing, which is when the individual pieces of the garment are put together using a needle and thread or a sewing machine.
The sewing process is one of the most important steps in garment production. It is responsible for joining together all the pieces of fabric that make up a garment. Without sewing, garments would simply fall apart — along with the world we imagine.
Sewing can be done by:
Hand sewing is slower and more labor-intensive than machine sewing, but it can produce very delicate and intricate stitches. Machine sewing is faster and more efficient, but it can sometimes be less precise than hand sewing. There are many different types of stitches that can be used in sewing.
The type of stitch used will depend on the fabric being sewn, the purpose of the stitch, and the preference of the sewer.
Some common types of stitches include:
Straight stitches are simply stitches that are sewn in a straight line, and they can be used for just about any type of stitching.
These types of stitches are typically used for seams, hems, and other construction details.
An advantage of using straight stitches is that they’re extremely strong and durable. If a garment is subject to a lot of wear and tear, then it’s important to use a stitch that can withstand repeated use. Additionally, straight stitches are also relatively easy to cut and sew, making them ideal for mass customization.
Zigzag stitches are one of the most basic and essential types of stitches used in garment manufacturing.
They are created by sewing a series of zigzag-shaped stitches in a straight line and can be used to:
Zigzag stitches are also sometimes used to reinforce other types of stitches, such as buttonholes.
There are a few different ways to create zigzag stitches on a sewing machine. The most common method is to use a zigzag foot, which is a specialized attachment that helps guide the fabric under the needle in a zigzag pattern. Some machines also have a built-in zigzag stitch function that can be selected with the press of a button.
When zigzag sewing stitches, it’s important to use the correct needle size and thread weight.
A too-small needle can cause the stitches to break, while a too-heavy thread can create unnecessary bulk. The stitch width and length should also be adjusted to suit the project at hand – wider stitches are better for decorative purposes, while narrower stitches are more functional.
Zigzag stitches are relatively easy to master with a little practice and can open up a whole world of possibilities for your sewing projects.
A buttonhole, also called a button loop or eyelet, is a small hole, usually round or oval, created in fabric so that a button may be passed through it and fastened.
Buttonholes may be sewn by hand or machine.
Hand-sewn buttonholes are considered more durable than machine-sewn ones and are more difficult to create. They are typically used on garments that will not be laundered often, such as suits and outerwear. Machine-sewn buttonholes are faster and easier to create than hand-sewn ones and are suitable for most garments, from casual wear to pajamas.
Buttonholes can be of different shapes, sizes, and finishes.
The most common shape is the round buttonhole, but oval and keyhole shapes are also popular. The buttonhole size should be slightly larger than the button it will be used with so that the button can easily be passed through it. Buttonholes can be finished in several ways, such as with a band of fabric (called a bartack) or binding bias tape.
They can also be left unfinished, which is common in children’s clothing.
Buttonholes are created before the garment is assembled. Once the buttonholes are in place, the buttons can be sewn on to correspond with them. Buttonholes are usually placed at strategic points on a garment, such as at the center front or cuff, to make it easier to fasten and unfasten the garment.
Creating perfect buttonholes can be challenging, but there are a few tips that can help:
Sewing is a critical part of garment production because it holds the fabric together.
Without sewing, garments would simply fall apart. Therefore, it is important to choose the right type of stitch for the fabric being sewn and the purpose of the stitch.
The final step is pressing and finishing, which involves adding any embellishments or details to complete the garment. This can include:
The finishing process in garment manufacturing includes various methods used to improve the appearance and/or functionality of the fabric. Finishing can be performed on both woven and knitted fabrics. Common finishing process includes:
Each of these clothing manufacturing processes can be done using either chemical or physical means.
In general, finishing production falls into one of three categories:
Washing is perhaps the most common type of finishing process. It is typically used to remove impurities from the fabric, such as:
Washing can also be used to shrink the fabric or soften it.
Bleaching is another common finishing treatment. It is used to whiten the fabric and/or remove any unwanted colors.
Dyeing is a finishing treatment that is used to add color to the fabric.
Printing is a finishing treatment that involves applying a design or pattern to the fabric.
The coating is a finishing treatment that involves applying a thin layer of material (usually plastic) to the fabric’s surface.
This coating can be used for a variety of purposes, such as to make the fabric water-resistant or to add a bit of extra stiffness. Many other types of finishing treatments are not discussed here. These include treatments such as: